Saponification Plants – Crutchers for Small Batch Soap Production
Produce Soap from Oils with Hot Process Saponification
Our saponification plants are designed for soap makers who want full control over their formulations, starting directly from oils and caustic soda. Using the hot process method, our soap crutchers allow you to produce high-quality soap batches ranging from 10 kg up to 150 kg per cycle.
These saponification lines are the ideal solution for artisan producers, and small manufacturers who prefer not to use soap noodles from market and instead create unique recipes using their own raw materials.
Producing soap with the hot process method offers several key benefits:
- Full control over ingredients and quality
- Ability to use customized oils and formulations
- Faster saponification compared to cold process
- Immediate usability of the soap base in the soap finishing lines
Batch Capacity: from 10 to 150 kg
We offer different crutcher sizes to meet various production needs:
- Laboratory soap plants for testing and R&D
- Pilot soap plant for scaling up formulations
- Production soap plant for small to medium soap manufacturing
This flexibility allows you to start small and grow your production without changing technology.
From Soap to Flakes – Complete Your Process
Once the soap mass has completed saponification and solidified, it can be easily processed into flakes using our Soap Flaker.
The flaking process allows:
- Easier handling and storage of soap
- Preparation of soap flakes for the soap finishing line.
- Flexible dosing for further processing stages
Integrating the soap flaker into your production ensures a smooth transition from saponification to finishing.
SOAP CRUTCHERS – Small Saponification Equipment
Our soap crutchers are designed for efficient batch saponification, offering capacities from 10 up to 150 kg of soap per batch to suit laboratory, pilot, and small production needs. Each soap crutcher features a central shaft with rotating blades, ensuring thorough mixing and uniform reaction of oils and caustic soda. The double jacket construction allows controlled heating up to 100°C and beyond, guaranteeing optimal process conditions for hot process soap making. Built for reliability and ease of use, the system ensures consistent soap quality across every batch. For fast and complete soap discharge, the crutchers are equipped with a tilting system, simplifying operation and reducing downtime. Ideal for soap manufacturers seeking flexibility, performance, and full control over their formulations.
SOAP FLAKERS – Soap Flakes Machines
Our soap flakers are designed to convert solid soap into soap flakes, with capacities up to 150 kg/hour depending on the model. Each soap flaker is equipped with a rotating device that efficiently breaks down solid soap blocks into thin, consistent flakes. This process improves material handling and prepares the soap for further processing stages. Soap flakes are ideal for use in soap finishing lines, as they absorb fragrances, colorants, and additives more effectively than traditional soap noodles. Built for reliability and continuous operation, our soap flakers ensure high productivity and consistent output quality, making them an essential solution for modern soap manufacturing.
